High Density Media for Vibratory Finishing and Deburring

Description

High Density Media for Vibratory Finishing

Fortune Media WA-2

115 lb/cu ft. Light Brown color.

Specifically developed by Abrasive Finishing to provide a good cutting action and a long wear life. Developed for use in high energy equipment it is also very effective in standard vibratory finishing machines.WA-2 is high density media that is composed of bauxite and high quality ceramic bonding clays. It will develop excellent finishes, with a smooth bright surface on all types of metal parts, except aluminum. The high density gives it better efficiency than standard density medias. Available in a wide variety of shapes and sizes.

Fortune Media XB

130-140 lb/cu ft. Brown color.

Designed for the finishing and deburring of ferrous and non-ferrous metals. It’s a unique “coloring” abrasive, extremely durable, which makes it ideal for light burr removal, radius formation and surface refinements. Imparts high luster finishes on practically all types of metals. Close sizing minimizes wedging in work pieces.

Fortune Media F-33

110-115 lb/cu ft.

A general purpose high density composition having good wear life. F-33 is a very durable and fracture resistant composition able to stand up to pressures generated in large vibrators and high energy equipment. The greater weight per cubic foot of the high density composition allows faster radius and deburring of parts than standard compositions.

Fortune Media H-33

110-115 lb/cu ft.

A medium cut, long life composition well suited for high energy equipment. Will develop smooth and bright finishes. A bauxite based formula containing no fused aluminum oxide.

Fortune Media F-36

110-115 lb/cu ft.

The fastest cutting of the high density compositions. Combines short time cycle with low micro finishes.

Fortune Media SP-3

110-115 lb/cu ft.

Combines the fast cutting qualities of AX-65 with the high density fracture resistance of F-33. Its greater weight gives it an excellent cutting force, increasing with load size. Able to develop low micro finishes on hard metal parts.

Vibra Finish #7

135 lb/cu ft.

An ultra high density, extremely long lasting impervious ceramic media which produces a lustrous sheen on metals. Its density, along with its hardness and long life make it ideal as a driver for loose abrasives. When used with a chemical accelerant, such as in isotropic Finishing, Ra’s as low as 1 or 2 can be achieved.

Vibra Finish #8 Luster Bite

135 lb/cu ft. Brown color.

Formulated the same as Luster Bond. It contains top quality abrasives, giving light metal removal in conventional machines and medium cut in high-energy machines. Composition-8 is very long lasting in both applications.

Vibra Finish #9 Luster Bite

135 lb/cu ft. Brown color.

Formulated the same as Luster Bond. It contains top quality abrasives, giving light metal removal in conventional machines and medium cut in high-energy machines. Composition-9 is very long lasting in both applications.

Vibra Finish DF (Dense Fast Cutting)

95-100 lb/cu ft. Brown color.

Extremely resistant to fracturing, ideal for high energy applications. Very fast cut facilitated by heavier weight per cu. ft. Debur and radius faster than standard medias.

DURAMEDIA® 120

120 lb/cu ft. Brown color.

An extremely dense and durable ceramic media offering exceptional wear resistance. Excellent for use in chemically accelerated processes and high-energy mass finishing applications. Its fine crystalline structure yields superior body strength and fracture resistance. Applications include light burr removal, driving loose abrasives, final surface finishing and burnishing.

DURAMEDIA® 120C

125 lb/cu ft. Dark Brown color.

Combines the benefits of a high density media, blended with a prescribed concentration of abrasive to effectively and efficiently remove metal in applications where chemical accelerant’s are not used, while providing extended wear characteristics. The effects of increased weight/mass in combination with the abrasive will reduce your customers’ cycle time and reduce media usage. The net result is overall process savings.

DURAMEDIA® PZ

130 lb/cu ft. Light Orange color.

A high density fast cutting media which performs along the lines of DURAMEDIA® 120 C. Its high density and utilization of zirconia abrasive best fits applications where hardened steels or high alloy metals need to be deburred and low surface finishes are necessary.

DURALUM® XA

145 lb/cu ft. Gray/Black color.

The ideal tumbling nugget being dense, tough and free-cutting. A true micro-crystalline fused aluminum oxide abrasive, produced by a unique “chill cast” process, its solid structure, super-fine crystal size and carefully controlled chemistry (including titanium dioxide) make it strong and durable.

DURALUM® XM

140 lb/cu ft. Olive/Dark Brown color.

A ‘coloring’ abrasive. It is a sintered ceramic tumbling nugget with exceptional properties. Its hardness, toughness and extremely fine crystalline structure make it one of the best products available for developing a lustrous, high-color burnish on all types of ferrous metals, brass and aluminum. Principally used in mass finishing burnishing applications, DURALUM® XM can also be used for light burr removal, radius formation, and is an effective driver for loose abrasives in cut and color operations. XM’s hardness, toughness and find crystalline structure make it one of the best products available for developing a lustrous, high-color burnish on all types of ferrous metals, brass and aluminum. XM is an excellent substitute for steel media applications.

DURAMEDIA® H

110 lb/cu ft. Gray color.

Another tough, fast cutting, longer wearing, very efficient cutting media. It’s high density and large grain aluminum oxide matrix make it a more aggressive media for quicker metal removal. DURAMEDIA® H would best be applied where short cycle time are required.

DURALUM® PWS

105 lb/cu ft. Off White / Light Tan color.

A state of the art ceramic media that uses a proprietary fused zirconia abrasive specially formulated for maximum cutting ability. The harder the alloy, the more it separates itself from standard products. It also has a very low attrition rate for a media this aggressive.